18
2023
-
07
BEYOND 2 sets of F-1000 mud pump unit delivered to Indian client
Author:
General structure of this F-1000 pump unit
BEYOND 2 sets of F-1000 mud pump unit delivered to Indian client
Recently, BEYOND provided two sets of F-1000 drilling mud pump unit to Indian client, which have been produced and delivered on time according to client’s requirements.
General structure of this F-1000 pump unit:
The Pump unit is completed with: Power unit, Pump assembly and supercharging system etc.
The whole unit is in the form of “T”. Transmisson way: the power from the diesel engine(Cummins KTA38-C1300) is transferred through Reastar Gear box, Cardan shaft to drive the pump and make it working. The super-charging pump will greatly strengthen the suction effect of the mud pump.
The engine, gearbox and transmission shaft are installed on one skid, and the mud pump and super charging pump system are installed on the other skid.
Diesel Engine Info: |
|
Model |
Cummings KTA38-C1300 |
Maximum power |
970KW(1300BHP)@2000RPM |
Maximum Torque |
5500N.m@1400RPM |
Cylinder diameter × Stroke |
159×159mm (6.25”×6.25”) |
Displacement - L (in3) |
38 (2300) |
Engine Type: |
Four-stroke, 60°V-type, 12-cylinder; |
Mode of Air Intake: |
Exhaust Gas Turbocharger, intercooling. |
Max Fuel Consumption: |
208 (g/kw.hr) |
Engine Flywheel: |
SAE18”; Flywheel Housing: SAE0# |
Reastar Gearbox Info:(Make: Reastar China) |
|
Model: |
NT-2040A-C1000 (automatic operation) |
Max. Input speed: |
2100 rpm |
Max. Output Torque: |
20000N.m |
Number of Gears: |
4 |
Gear Ratio from gear 1 to 4: |
6.959/5.233/3.746/2.880 |
Central Distance: |
542mm |
Clutch: |
air control |
Direction of Rotate: |
same as engine |
Input Connection: |
Flywheel: SAE18”; Flywheel Housing: SAE0# |
Output Connection: |
Flange as per JB/T5513-1991 Standard |
F-1000Mud Pump Specifications: |
|||||||||||||
Type |
Horizontal Triplex Single Acting Piston Pump |
Gear Type |
Herringbone Gear |
||||||||||
Input Power (KW/HP) |
746/1000 |
Gear Ratio |
4.207:1 |
||||||||||
Rated Stroke (SPM) |
140 |
Lubrication |
Forced & Splashing |
||||||||||
Stroke Length(inch) |
10〃 |
Valve Cavity |
API-6# |
||||||||||
Inlet Connection |
12〃 |
Outlet Connection |
5 1/8〃Flange 5000PSI |
||||||||||
Weight(Kg/Pound) |
18790/41425 |
Overall Dimension(L×W×H) |
168〃×124.7〃×101.6〃 |
||||||||||
SPM |
Rated Power |
Liner Dia. (in) and Pressure Rating (Mpa / psi) |
|||||||||||
6-3/4” |
6-1/2” |
6-1/4” |
6” |
5-1/2” |
5” |
4-1/2” |
4” |
||||||
16.35 2370 |
17.63 2555 |
19.07 2765 |
20.69 3000 |
24.62 3570 |
29.79 4320 |
35 5075 |
35 5075 |
||||||
HP |
KW |
||||||||||||
Displacement (L/S)/(gpm) |
|||||||||||||
140 |
1000 |
746 |
41.05 651 |
38.06 603 |
35.19 558 |
32.43 514 |
27.25 432 |
22.52 357 |
18.24 289 |
14.41 228 |
|||
130 |
929 |
692 |
38.12 604.2 |
35.35 560 |
32.68 518 |
30.12 477 |
25.31 401 |
20.91 331 |
16.94 269 |
13.39 212 |
|||
120 |
857 |
639 |
35.18 558 |
32.63 517 |
30.16 78 |
27.80 441 |
23.36 370 |
19.31 306 |
15.64 248 |
12.36 196 |
|||
110 |
786 |
596 |
32.25 511 |
29.91 474 |
27.65 438 |
25.48 404 |
21.41 339 |
17.70 281 |
14.33 227 |
11.33 180 |
|||
100 |
714 |
533 |
29.32 465 |
27.19 431 |
25.14 398 |
23.17 367 |
19.47 309 |
16.09 255 |
13.03 207 |
10.30 163 |
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Based on 100% volumetric efficiency and 90% mechanical efficiency |
The super-charging pump system adopts 55KW explosion-proof motor.
The super-charging pump is manufactured by XBSY, the bset option from China.
The electric spraying pump cooling system helps to improve the service life if cylinder liners and pistons.
The power end is equipped with an external electric-type lubricating oil pump system,
and the combination of built-in forced lubrication and splashing lubrication makes the lubrication of each friction pair and bearing more reliable.
The electric control cabinet controls the startup of the super-charging pump, spary pump and lubricating pump,
and starts the lubrication and super-charging system before the mud pump runs,
effectively increasing the service life of the mud pump.
Except the pump unit solutions mentioned above, we can also provide different proposals according to customer requirements:
Transmission Option @ Diesel drive:
1) Diesel Engine + Air Clutch + Gear Box+ Belt Pulley +V-belts +pump;
2)Diesel Engine + Cardan Shaft + hydraulic coupler + cardan shaft + pump;
3) Diesel Engine + hydraulic torque converter + cardan shaft + pump;
4) Diesel Engine + Reastar Gear Box + cardan shaft + pump;
5) Diesel Engine + WPT+ Belt Transmission +pump;
Transmission Option @ Electric Motor:
1) Belt Pulley + Belts;
2) Chain Wheels + Chain Box + Chains;
3) Direct Drive Electric Motors + Mud Pump
If you have any further questions, please feel free to contact us!
BEYOND will be your best parter!
General structure of this F-1000 pump unit,F-1000 pump unit
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